| Perkins 1000 Series Torque Specifications |
| Type |
lb-ft |
N-m |
| Cylinder
Head Assembly |
|
|
| Fasteners, Rocker Cover Brackets: |
|
|
| Aluminum Brackets |
40 |
30 |
| Cast iron and sintered steel brackets |
75 |
55 |
| Cap nuts, rocker cover |
20 |
15 |
| Cap nuts, aluminum rocker cover |
20 |
30 |
| Setscrews, inlet manifold to cylinder
head |
33 |
44 |
| Nuts plated, exhaust manifold to cylinder
head |
33 |
44 |
| Nuts (non plated) , exhaust manifold
to cylinder head |
37 |
50 |
| Setscrews, Engine lift bracket |
33 |
44 |
| Piston
Connecting Rod Assembly |
|
|
| Nuts, connecting rods |
92 |
125 |
| Setscrews, connecting rods |
114 |
155 |
| Banjo bolts, piston cooling jets |
15 |
20 |
| Crank
Shaft Assembly |
|
|
| Setscrews, main bearings |
196 |
265 |
| Setscrews, crankshaft pulley |
85 |
115 |
| Setscrews, viscous damper to crankshaft
pulley |
55 |
75 |
| Cap screws, viscous damper to crankshaft
pulley |
26 |
35 |
| Cap screws, rubber bonded damper to crankshaft
pulley |
26 |
35 |
| Setscrews, rear oil seal housing to cylinder
block |
16 |
22 |
| Torxscrew, rear oil seal housing to cylinder
block |
16 |
22 |
| Cap screws, bridge piece to cylinder
block |
12 |
16 |
| Cap screws rear oil seal housing to bridge
piece |
13 |
18 |
| Cap screws, rear oil seal housing to
bridge piece |
10 |
13 |
| Torxscrew, rear oil seal housing to bridge
piece |
13 |
18 |
| Setscrew, idler gear hub to balancer
unit |
68 |
93 |
| Nut, drive gear of balance weight |
60 |
82 |
| Setscrews, rear cover of balancer frame |
40 |
54 |
| Setscrews, oil transfer plate (balancer
unit) |
22 |
30 |
| Setscrews, oil pump to balancer frame |
20 |
27 |
| Setscrews, balancer to cylinder block |
40 |
54 |
| Timing
Case and Drive Assembly |
|
|
| Setscrews, timing case to cylinder block |
16 |
22 |
| Setscrews, timing case to cylinder block |
13 |
44 |
| Setscrews hub of idler gear |
33 |
44 |
| Setscrew, camshaft gear |
58 |
78 |
| Setscrew, camshaft gear (for engines
with 45mm long setscrew) |
74 |
100 |
| Setscrews, timing cover to timing case |
16 |
22 |
| Cylinder
Block |
|
|
| Setscrews, fitted instead of piston cooling
jets |
20 |
27 |
| Aspiration
System |
|
|
| Nuts, turbocharger to manifold |
33 |
44 |
| Setscrew, breather cover |
7 |
9 |
| Fuel
System |
|
|
| Nuts, high pressure fuel pipes |
16 |
22 |
| Setscrews, atomiser |
9 |
12 |
| Setscrews, fuel lift pump |
16 |
22 |
| Nut for gear of injection pump |
59 |
80 |
| Cap screw for gear of in-line fuel injection
pump (AE, YE engines) |
33 |
44 |
| Nut for hub of in-line fuel injection
pump (AE, YE engines) |
84 |
115 |
| Nuts for adapter plate of in-line fuel
injection pump (AE,YE engines) |
33 |
44 |
| Nuts for flange of fuel injection pump |
16 |
22 |
| Locking screw for Bosch VET fuel injection
pump shaft |
20 |
27 |
| Locking screw for DP 200 fuel injection
pump shaft |
7 |
10 |
| Lubrication
System |
|
|
| Plug, lubricating oil sump |
25 |
34 |
| Setscrews, oil pump to front bearing
cap |
16 |
22 |
| Setscrews, cover for oil pump |
21 |
28 |
| Fasteners, lubricating oil sump |
16 |
22 |
| Cooling
System |
|
|
| Setscrews, fan drive housing to timing
case |
33 |
44 |
| Setscrews, fan drive pulley to hub |
16 |
22 |
| Setscrews, fan drive pulley to hub |
33 |
44 |
| Setscrews, fan |
16 |
22 |
| Connector, oil cooler to filter head |
42 |
58 |
| Setscrews, coolant pump to timing case |
16 |
22 |
| Nut, auxiliary coolant pump pulley |
52 |
70 |
| Setscrew, intercooler flange to inlet
manifold |
5 |
7 |
| Setscrew, intercooler body to inlet manifold |
16 |
22 |
| Temperature switch (plastic thermostat
housing) |
3 |
4 |
| Plug (plastic thermostat housing) |
3 |
4 |
| Plug (plastic thermostat housing) |
3 |
4 |
| Flywheel
housing |
|
|
| Setscrews, flywheel to crankshaft |
77 |
105 |
| Setscrews, cast iron flywheel housing
to cylinder block |
33 |
44 |
| Stamped 8.8 |
55 |
75 |
| Stamped 10.9 |
46 |
63 |
| Stamped 10.9 |
85 |
115 |
| Setscrews, aluminum flywheel housing
to cylinder block |
52 |
70 |
| Setscrews, flywheel housing to cylinder
block (paper joint) |
52 |
70 |
| Electrical
Equipment |
|
|
| Nut, Alternator Pulley: |
|
|
| CAV AC5RA and AC5RS |
|
|
| Lucas A127, and Motorola, 22mm A/F |
40 |
55 |
| Lucas A127, and Motorola, 22mm A/F |
59 |
80 |
| Bosch 55A |
59 |
80 |
| Bosch 55A |
37 |
50 |
| Butec 5524 |
37 |
50 |
| Setscrew, side bracket to front bracket |
55 |
75 |
| Setscrew adjusting lever to alternator |
8 |
11 |
| Setscrew adjusting lever to bracket |
8 |
11 |
| Fuelled start aid to induction manifold |
23 |
31 |
| Port heater aid to induction manifold |
44 |
60 |
| Auxiliary
Equipment |
|
|
| Nut Compressor Drive Gear: |
|
|
| 6,4 mm(0.25 in) thick |
59 |
80 |
| 10mm (0.4 in) thick |
95 |
130 |
| Nuts for gears of auxiliary drive assembly: |
|
|
| 6,4 mm(0.25 in) thick |
59 |
80 |
| 10mm (0.4 in) thick |
95 |
130 |
| Nuts for gears of auxiliary drive assembly |
95 |
130 |
|
|
|
®