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Perkins 1000 Series Torque Specifications

Type lb-ft N-m
Cylinder Head Assembly    
 Fasteners, Rocker Cover Brackets:    
 Aluminum Brackets 40 30
 Cast iron and sintered steel brackets 75 55
 Cap nuts, rocker cover 20 15
 Cap nuts, aluminum rocker cover 20 30
 Setscrews, inlet manifold to cylinder head 33 44
 Nuts plated, exhaust manifold to cylinder head 33 44
 Nuts (non plated) , exhaust manifold to cylinder head 37 50
 Setscrews, Engine lift bracket 33 44
Piston Connecting Rod Assembly    
 Nuts, connecting rods 92 125
 Setscrews, connecting rods 114 155
 Banjo bolts, piston cooling jets 15 20
Crank Shaft Assembly    
 Setscrews, main bearings 196 265
 Setscrews, crankshaft pulley 85 115
 Setscrews, viscous damper to crankshaft pulley 55 75
 Cap screws, viscous damper to crankshaft pulley 26 35
 Cap screws, rubber bonded damper to crankshaft pulley 26 35
 Setscrews, rear oil seal housing to cylinder block 16 22
 Torxscrew, rear oil seal housing to cylinder block 16 22
 Cap screws, bridge piece to cylinder block 12 16
 Cap screws rear oil seal housing to bridge piece 13 18
 Cap screws, rear oil seal housing to bridge piece 10 13
 Torxscrew, rear oil seal housing to bridge piece 13 18
 Setscrew, idler gear hub to balancer unit 68 93
 Nut, drive gear of balance weight 60 82
 Setscrews, rear cover of balancer frame 40 54
 Setscrews, oil transfer plate (balancer unit) 22 30
 Setscrews, oil pump to balancer frame 20 27
 Setscrews, balancer to cylinder block 40 54
Timing Case and Drive Assembly    
 Setscrews, timing case to cylinder block 16 22
 Setscrews, timing case to cylinder block 13 44
 Setscrews hub of idler gear 33 44
 Setscrew, camshaft gear 58 78
 Setscrew, camshaft gear (for engines with 45mm long setscrew) 74 100
 Setscrews, timing cover to timing case 16 22
Cylinder Block    
 Setscrews, fitted instead of piston cooling jets 20 27
Aspiration System    
 Nuts, turbocharger to manifold 33 44
 Setscrew, breather cover 7 9
Fuel System    
 Nuts, high pressure fuel pipes 16 22
 Setscrews, atomiser 9 12
 Setscrews, fuel lift pump 16 22
 Nut for gear of injection pump 59 80
 Cap screw for gear of in-line fuel injection pump (AE, YE engines) 33 44
 Nut for hub of in-line fuel injection pump (AE, YE engines) 84 115
 Nuts for adapter plate of in-line fuel injection pump (AE,YE engines) 33 44
 Nuts for flange of fuel injection pump 16 22
 Locking screw for Bosch VET fuel injection pump shaft 20 27
 Locking screw for DP 200 fuel injection pump shaft 7 10
Lubrication System    
 Plug, lubricating oil sump 25 34
 Setscrews, oil pump to front bearing cap 16 22
 Setscrews, cover for oil pump 21 28
 Fasteners, lubricating oil sump 16 22
Cooling System    
 Setscrews, fan drive housing to timing case 33 44
 Setscrews, fan drive pulley to hub 16 22
 Setscrews, fan drive pulley to hub 33 44
 Setscrews, fan 16 22
 Connector, oil cooler to filter head 42 58
 Setscrews, coolant pump to timing case 16 22
 Nut, auxiliary coolant pump pulley 52 70
 Setscrew, intercooler flange to inlet manifold 5 7
 Setscrew, intercooler body to inlet manifold 16 22
 Temperature switch (plastic thermostat housing) 3 4
 Plug (plastic thermostat housing) 3 4
 Plug (plastic thermostat housing) 3 4
Flywheel housing    
 Setscrews, flywheel to crankshaft 77 105
 Setscrews, cast iron flywheel housing to cylinder block 33 44
 Stamped 8.8 55 75
 Stamped 10.9 46 63
 Stamped 10.9 85 115
 Setscrews, aluminum flywheel housing to cylinder block 52 70
 Setscrews, flywheel housing to cylinder block (paper joint) 52 70
Electrical Equipment    
 Nut, Alternator Pulley:    
 CAV AC5RA and AC5RS    
 Lucas A127, and Motorola, 22mm A/F 40 55
 Lucas A127, and Motorola, 22mm A/F 59 80
 Bosch 55A 59 80
 Bosch 55A 37 50
 Butec 5524 37 50
 Setscrew, side bracket to front bracket 55 75
 Setscrew adjusting lever to alternator 8 11
 Setscrew adjusting lever to bracket 8 11
 Fuelled start aid to induction manifold 23 31
 Port heater aid to induction manifold 44 60
Auxiliary Equipment    
 Nut Compressor Drive Gear:    
 6,4 mm(0.25 in) thick 59 80
 10mm (0.4 in) thick 95 130
 Nuts for gears of auxiliary drive assembly:    
 6,4 mm(0.25 in) thick 59 80
 10mm (0.4 in) thick 95 130
 Nuts for gears of auxiliary drive assembly 95 130

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